Tuning and control loop performance / (Record no. 123438)
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| 000 -LEADER | |
|---|---|
| fixed length control field | 14885nam a2201201 i 4500 |
| 001 - CONTROL NUMBER | |
| control field | EBC1911737 |
| 005 - DATE AND TIME OF LATEST TRANSACTION | |
| control field | 20240123070852.0 |
| 006 - FIXED-LENGTH DATA ELEMENTS--ADDITIONAL MATERIAL CHARACTERISTICS | |
| fixed length control field | m o d | |
| 007 - PHYSICAL DESCRIPTION FIXED FIELD--GENERAL INFORMATION | |
| fixed length control field | cr cnu|||||||| |
| 008 - FIXED-LENGTH DATA ELEMENTS--GENERAL INFORMATION | |
| fixed length control field | 150124s2015 nyua foab 001 0 eng d |
| 020 ## - INTERNATIONAL STANDARD BOOK NUMBER | |
| Canceled/invalid ISBN | 9781606501702 |
| Qualifying information | |
| 020 ## - INTERNATIONAL STANDARD BOOK NUMBER | |
| International Standard Book Number | 9781606501719 |
| Qualifying information | (electronic bk.) |
| 024 7# - OTHER STANDARD IDENTIFIER | |
| Canceled/invalid standard number or code | 10.5643/9781606501719 |
| Source of number or code | doi |
| 035 ## - SYSTEM CONTROL NUMBER | |
| System control number | (MiAaPQ)EBC1911737 |
| 035 ## - SYSTEM CONTROL NUMBER | |
| System control number | (Au-PeEL)EBL1911737 |
| 035 ## - SYSTEM CONTROL NUMBER | |
| System control number | (CaPaEBR)ebr11007943 |
| 035 ## - SYSTEM CONTROL NUMBER | |
| System control number | (CaONFJC)MIL688128 |
| 035 ## - SYSTEM CONTROL NUMBER | |
| System control number | (OCoLC)899728211 |
| 040 ## - CATALOGING SOURCE | |
| Original cataloging agency | MiAaPQ |
| Language of cataloging | eng |
| Description conventions | rda |
| -- | pn |
| Transcribing agency | MiAaPQ |
| Modifying agency | MiAaPQ |
| 050 #4 - LIBRARY OF CONGRESS CALL NUMBER | |
| Classification number | TS156.8 |
| Item number | .M357 2015 |
| 082 0# - DEWEY DECIMAL CLASSIFICATION NUMBER | |
| Classification number | 629.83 |
| Edition number | 23 |
| 100 1# - MAIN ENTRY--PERSONAL NAME | |
| Personal name | McMillan, Gregory K., |
| -- | 1946-, |
| -- | author. |
| 245 10 - TITLE STATEMENT | |
| Title | Tuning and control loop performance / |
| Statement of responsibility, etc. | Gregory K. McMillan. |
| 250 ## - EDITION STATEMENT | |
| Edition statement | Fourth edition. |
| 264 #1 - PRODUCTION, PUBLICATION, DISTRIBUTION, MANUFACTURE, AND COPYRIGHT NOTICE | |
| Place of production, publication, distribution, manufacture | New York, [New York] (222 East 46th Street, New York, NY 10017) : |
| Name of producer, publisher, distributor, manufacturer | Momentum Press, |
| Date of production, publication, distribution, manufacture, or copyright notice | 2015. |
| 300 ## - PHYSICAL DESCRIPTION | |
| Extent | 1 online resource (xxxiv, 546 pages) : |
| Other physical details | illustrations. |
| 336 ## - CONTENT TYPE | |
| Content type term | text |
| Source | rdacontent |
| 337 ## - MEDIA TYPE | |
| Media type term | computer |
| Source | rdamedia |
| 338 ## - CARRIER TYPE | |
| Carrier type term | online resource |
| Source | rdacarrier |
| 490 1# - SERIES STATEMENT | |
| Series statement | Manufacturing and engineering collection |
| 504 ## - BIBLIOGRAPHY, ETC. NOTE | |
| Bibliography, etc. note | Includes bibliographical references (pages 523-527) and index. |
| 505 0# - FORMATTED CONTENTS NOTE | |
| Formatted contents note | 1. Fundamentals -- 1.1 Introduction -- 1.1.1 Perspective -- 1.1.2 Overview -- 1.1.3 Recommendations -- 1.2 PID controller -- 1.2.1 Proportional mode -- 1.2.2 Integral mode -- 1.2.3 Derivative mode -- 1.2.4 ARW and output limits -- 1.2.5 Control action and valve action -- 1.2.6 Operating modes -- 1.3 Loop dynamics -- 1.3.1 Types of process responses -- 1.3.2 Dead times and time constants -- 1.3.3 Open loop self-regulating and integrating process gains -- 1.3.4 Deadband, resolution, and threshold sensitivity -- 1.4 Typical mode settings -- 1.5 Typical tuning methods -- 1.5.1 Lambda tuning for self-regulating processes -- 1.5.2 Lambda tuning for integrating processes -- 1.5.3 IMC tuning for self-regulating processes -- 1.5.4 IMC tuning for integrating processes -- 1.5.5 Skogestad internal model control tuning for self-regulating processes -- 1.5.6 SIMC tuning for integrating processes -- 1.5.7 Traditional open loop tuning -- 1.5.8 Modified Ziegler-Nichols reaction curve tuning -- 1.5.9 Modified Ziegler-Nichols ultimate oscillation tuning -- 1.5.10 Quarter amplitude oscillation tuning -- 1.5.11 SCM tuning for self-regulating processes -- 1.5.12 SCM tuning for integrating processes -- 1.5.13 SCM tuning for runaway processes -- 1.5.14 Maximizing absorption of variability tuning for surge tank level -- 1.6 Test results -- 1.6.1 Performance of tuning settings on dead time dominant processes -- 1.6.2 Performance of tuning settings on near-integrating processes -- 1.6.3 Performance of tuning settings on true integrating processes -- 1.6.4 Performance of tuning settings on runaway processes -- 1.6.5 Slow oscillations from low PID gain in integrating and runaway processes -- 1.6.6 Performance of tuning methods on various processes -- Key points -- |
| 505 8# - FORMATTED CONTENTS NOTE | |
| Formatted contents note | 2. Unified methodology -- 2.1 Introduction -- 2.1.1 Perspective -- 2.1.2 Overview -- 2.1.3 Recommendations -- 2.2 PID features -- 2.2.1 PID form -- 2.2.2 External reset feedback -- 2.2.3 PID structure -- 2.2.4 Split range -- 2.2.5 Signal characterization -- 2.2.6 Feedforward -- 2.2.7 Decoupling -- 2.2.8 Output tracking and remote output -- 2.2.9 Setpoint filter, lead-lag, and rate limits -- 2.2.10 Enhanced PID for wireless and analyzers -- 2.3 Automation system difficulties -- 2.3.1 Open loop gain problems -- 2.3.2 Time constant problems -- 2.3.3 Dead time problems -- 2.3.4 Limit cycle problems -- 2.3.5 Noise problems -- 2.3.6 Accuracy and precision problems -- 2.4 Process objectives -- 2.4.1 Maximize turndown -- 2.4.2 Maximize safety and environmental protection -- 2.4.3 Minimize product variability -- 2.4.4 Maximize process efficiency and capacity -- 2.5 Step-by-step solutions -- 2.6 Test results -- Key points -- |
| 505 8# - FORMATTED CONTENTS NOTE | |
| Formatted contents note | 3. Performance criteria -- 3.1 Introduction -- 3.1.1 Perspective -- 3.1.2 Overview -- 3.1.3 Recommendations -- 3.2 Disturbance response metrics -- 3.2.1 Accumulated error -- 3.2.2 Peak error -- 3.2.3 Disturbance lag -- 3.3 Setpoint response metrics -- 3.3.1 Rise time -- 3.3.2 Overshoot and undershoot -- Key points -- |
| 505 8# - FORMATTED CONTENTS NOTE | |
| Formatted contents note | 4. Effect of process dynamics -- 4.1 Introduction -- 4.1.1 Perspective -- 4.1.2 Overview -- 4.1.3 Recommendations -- 4.2 Effect of mechanical design -- 4.2.1 Equipment and piping dynamics -- 4.2.2 Common equipment and piping design mistakes -- 4.3 Estimation of total dead time -- 4.4 Estimation of open loop gain -- 4.5 Major types of process responses -- 4.5.1 Self-regulating processes -- 4.5.2 Integrating processes -- 4.5.3 Runaway processes -- 4.6 Examples -- 4.6.1 Waste treatment pH loops (self-regulating process) -- 4.6.2 Boiler feedwater flow loop (self-regulating process) -- 4.6.3 Boiler drum level loop (integrating process) -- 4.6.4 Furnace pressure loop (near-integrating process) -- 4.6.5 Exothermic reactor cascade temperature loop (runaway process) -- 4.6.6 Biological reactor biomass concentration loop (runaway process) -- Key points -- |
| 505 8# - FORMATTED CONTENTS NOTE | |
| Formatted contents note | 5. Effect of controller dynamics -- 5.1 Introduction -- 5.1.1 Perspective -- 5.1.2 Overview -- 5.1.3 Recommendations -- 5.2 Execution rate and filter time -- 5.2.1 First effect via equation for integrated error -- 5.2.2 Second effect via equations for implied dead time -- 5.3 Smart reset action -- 5.4 Diagnosis of tuning problems -- 5.5 Furnace pressure loop example (near-integrating) -- 5.6 Test results -- Key points -- |
| 505 8# - FORMATTED CONTENTS NOTE | |
| Formatted contents note | 6. Effect of measurement dynamics -- 6.1 Introduction -- 6.1.1 Perspective -- 6.1.2 Overview -- 6.1.3 Recommendations -- 6.2 Wireless update rate and transmitter damping -- 6.2.1 First effect via equation for integrated error -- 6.2.2 Second effect via equations for implied dead time -- 6.3 Analyzers -- 6.4 Sensor lags and delays -- 6.5 Noise and repeatability -- 6.6 Threshold sensitivity and resolution limits -- 6.7 Rangeability (turndown) -- 6.8 Runaway processes -- 6.9 Accuracy, precision, and drift -- 6.10 Attenuation and deception -- 6.11 Examples -- 6.11.1 Waste treatment pH loop (self-regulating process) -- 6.11.2 Boiler feedwater flow loop (self-regulating process) -- 6.11.3 Boiler drum level loop (integrating process) -- 6.11.4 Furnace pressure loop (near-integrating process) -- 6.11.5 Exothermic reactor cascade temperature loop (runaway process) -- 6.11.6 Biological reactor biomass concentration loop (runaway process) -- 6.12 Test results -- Key points -- |
| 505 8# - FORMATTED CONTENTS NOTE | |
| Formatted contents note | 7. Effect of valve and variable frequency drive dynamics -- 7.1 Introduction -- 7.1.1 Perspective -- 7.1.2 Overview -- 7.1.3 Recommendations -- 7.2 Valve positioners and accessories -- 7.2.1 Pneumatic positioners -- 7.2.2 Digital positioners -- 7.2.3 Current to pneumatic (I/P) transducers -- 7.2.4 Solenoid valves -- 7.2.5 Volume boosters -- 7.3 Actuators, shafts, and stems -- 7.3.1 Diaphragm actuators -- 7.3.2 Piston actuators -- 7.3.3 Linkages and connections -- 7.4 VFD system design -- 7.4.1 Pulse width modulation -- 7.4.2 Cable problems -- 7.4.3 Bearing problems -- 7.4.4 Speed slip -- 7.4.5 Motor requirements -- 7.4.6 Drive controls -- 7.5 Dynamic response -- 7.5.1 Control valve response -- 7.5.2 VFD response -- 7.5.3 Dead time approximation -- 7.5.4 Deadband and resolution -- 7.5.5 When is a valve or VFD too slow? -- 7.5.6 Limit cycles -- 7.6 Installed flow characteristics and rangeability -- 7.6.1 Valve flow characteristics -- 7.6.2 Valve rangeability -- 7.6.3 VFD flow characteristics -- 7.6.4 VFD rangeability -- 7.7 Best practices -- 7.7.1 Control valve design specifications -- 7.7.2 VFD design specifications -- 7.8 Test results -- Key points -- |
| 505 8# - FORMATTED CONTENTS NOTE | |
| Formatted contents note | 8. Effect of disturbances -- 8.1 Introduction -- 8.1.1 Perspective -- 8.1.2 Overview -- 8.1.3 Recommendations -- 8.2 Disturbance dynamics -- 8.2.1 Load time constants -- 8.2.2 Load rate limit -- 8.2.3 Disturbance dead time -- 8.2.4 Disturbance oscillations -- 8.3 Disturbance location -- 8.4 Disturbance troubleshooting -- 8.4.1 Sources of fast oscillations -- 8.4.2 Sources of slow oscillations -- 8.5 Disturbance mitigation -- 8.6 Test results -- Key points -- |
| 505 8# - FORMATTED CONTENTS NOTE | |
| Formatted contents note | 9. Effect of nonlinearities -- 9.1 Introduction -- 9.1.1 Perspective -- 9.1.2 Overview -- 9.1.3 Recommendations -- 9.2 Variable gain -- 9.2.1 Cascade control -- 9.2.2 Reversals of process sign -- 9.2.3 Signal characterization -- 9.2.4 Gain scheduling -- 9.2.5 Adaptive control -- 9.2.6 Gain margin -- 9.3 Variable dead time -- 9.4 Variable time constant -- 9.5 Inverse response -- 9.6 Test results -- Key points -- |
| 505 8# - FORMATTED CONTENTS NOTE | |
| Formatted contents note | 10. Effect of interactions -- 10.1 Introduction -- 10.1.1 Perspective -- 10.1.2 Overview -- 10.1.3 Recommendations -- 10.2 Pairing -- 10.2.1 Relative gain array -- 10.2.2 Distillation column example -- 10.2.3 Static mixer example -- 10.2.4 Hidden control loops -- 10.2.5 Relative gains less than zero -- 10.2.6 Relative gains from zero to one -- 10.2.7 Relative gains greater than one -- 10.2.8 Model predictive control -- 10.3 Decoupling -- 10.4 Directional move suppression -- 10.5 Tuning -- 10.6 Test results -- Key points -- |
| 505 8# - FORMATTED CONTENTS NOTE | |
| Formatted contents note | 11. Cascade control -- 11.1 Introduction -- 11.1.1 Perspective -- 11.1.2 Overview -- 11.1.3 Recommendations -- 11.2 Configuration and tuning -- 11.3 Process control benefits -- 11.4 Process knowledge benefits -- 11.5 Watch-outs -- 11.6 Test results -- Key points -- |
| 505 8# - FORMATTED CONTENTS NOTE | |
| Formatted contents note | 12. Advanced regulatory control -- 12.1 Introduction -- 12.1.1 Perspective -- 12.1.2 Overview -- 12.1.3 Recommendations -- 12.2 Feedforward control -- 12.2.1 Opportunities -- 12.2.2 Watch-outs -- 12.3 Intelligent output action -- 12.3.1 Opportunities -- 12.3.2 Watch-outs -- 12.4 Intelligent integral action -- 12.4.1 Opportunities -- 12.4.2 Watch-outs -- 12.5 Dead time compensation -- 12.5.1 Opportunities -- 12.5.2 Watch-outs -- 12.6 Valve position control -- 12.6.1 Opportunities -- 12.6.2 Watch-outs -- 12.7 Override control -- 12.7.1 Opportunities -- 12.7.2 Watch-outs -- 12.8 Test results -- Key points -- |
| 505 8# - FORMATTED CONTENTS NOTE | |
| Formatted contents note | 13. Process control improvement -- 13.1 Introduction -- 13.1.1 Perspective -- 13.1.2 Overview -- 13.1.3 Recommendations -- 13.2 Unit operation metrics -- 13.3 Opportunities -- 13.3.1 Variability -- 13.3.2 Increasing capacity and efficiency -- 13.3.3 Effective use of models -- 13.3.4 Sizing and assessment -- 13.4 Key questions -- Key points -- |
| 505 8# - FORMATTED CONTENTS NOTE | |
| Formatted contents note | 14. Auto tuners and adaptive control -- 14.1 Introduction -- 14.1.1 Perspective -- 14.1.2 Overview -- 14.1.3 Recommendations -- 14.2 Methodology -- Key points -- |
| 505 8# - FORMATTED CONTENTS NOTE | |
| Formatted contents note | 15. Batch optimization -- 15.1 Introduction -- 15.1.1 Perspective -- 15.1.2 Overview -- 15.1.3 Recommendations -- 15.2 Cycle time -- 15.3 Profile -- 15.4 End point -- Key points -- |
| 505 8# - FORMATTED CONTENTS NOTE | |
| Formatted contents note | Appendix A. Automation system performance top 10 concepts -- Appendix B. Basics of PID controllers -- Appendix C. Controller performance -- Appendix D. Discussion -- Appendix E. Enhanced PID for wireless and analyzer applications -- Appendix F. First principle process relationships -- Appendix G. Gas pressure dynamics -- Appendix H. Convective heat transfer coefficients -- Appendix I. Interactive to noninteractive time constant conversion -- Appendix. Jacket and coil temperature control -- Appendix K. PID forms and conversion of tuning settings -- Appendix L. Liquid mixing dynamics -- Appendix M. Measurement speed requirements for SIS -- References -- Bibliography -- About the author -- Index. |
| 506 ## - RESTRICTIONS ON ACCESS NOTE | |
| Terms governing access | Restricted to libraries which purchase an unrestricted PDF download via an IP. |
| 520 3# - SUMMARY, ETC. | |
| Summary, etc. | The proportional-integral-derivative (PID) controller is the heart of every control system in the process industry. Given the proper setup and tuning, the PID has proven to have the capability and flexibility needed to meet nearly all of industry's basic control requirements. However, the information to support the best use of these features has fallen behind the progress of improved functionality. Additionally, there is considerable disagreement on the tuning rules that largely stems from a misunderstanding of how tuning rules have evolved and the lack of recognition of the effect of automation system dynamics and the incredible spectrum of process responses, disturbances, and performance objectives. This book provides the knowledge to eliminate the misunderstandings, realize the difference between theoretical and industrial application of PID control, address practical difficulties, improve field automation system design, use the latest PID features, and ultimately get the best tuning settings that enables the PID to achieve its full potential. |
| 588 ## - SOURCE OF DESCRIPTION NOTE | |
| Source of description note | Title from PDF title page (viewed on January 24, 2015). |
| 590 ## - LOCAL NOTE (RLIN) | |
| Local note | Electronic reproduction. Ann Arbor, MI : ProQuest, 2015. Available via World Wide Web. Access may be limited to ProQuest affiliated libraries. |
| 650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM | |
| Topical term or geographic name entry element | Process control. |
| 650 #0 - SUBJECT ADDED ENTRY--TOPICAL TERM | |
| Topical term or geographic name entry element | Feedback control systems. |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | adaptive control |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | advanced regulatory control |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | analyzer response |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | auto tuner |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | automation system |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | batch optimization |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | bioreactor control |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | cascade control |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | compressor control |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | control loop performance |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | control valve response |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | external reset feedback |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | feedforward control |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | inverse response |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | lambda tuning |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | level control |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | measurement response |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | pH control |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | PID control |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | PID execution rate |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | PID filter |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | PID form |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | PID structure |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | PID tuning |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | pressure control |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | process control |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | process disturbances |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | process dynamics |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | process interaction |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | process metrics |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | process nonlinearity |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | process performance |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | process response |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | proportional-integral-derivative controller |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | reactor control |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | runaway reaction |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | temperature control |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | valve deadband |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | valve position control |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | valve resolution |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | variable frequency drive response |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | wireless control |
| 653 ## - INDEX TERM--UNCONTROLLED | |
| Uncontrolled term | wireless response |
| 655 #4 - INDEX TERM--GENRE/FORM | |
| Genre/form data or focus term | Electronic books. |
| 776 08 - ADDITIONAL PHYSICAL FORM ENTRY | |
| Relationship information | Print version: |
| International Standard Book Number | 9781606501702 |
| 797 2# - LOCAL ADDED ENTRY--CORPORATE NAME (RLIN) | |
| Corporate name or jurisdiction name as entry element | ProQuest (Firm) |
| 830 #0 - SERIES ADDED ENTRY--UNIFORM TITLE | |
| Uniform title | Manufacturing and engineering collection. |
| 856 40 - ELECTRONIC LOCATION AND ACCESS | |
| Uniform Resource Identifier | <a href="https://ebookcentral.proquest.com/lib/bacm-ebooks/detail.action?docID=1911737">https://ebookcentral.proquest.com/lib/bacm-ebooks/detail.action?docID=1911737</a> |
| Public note | Click to View |
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